Mining Safety Induction Package
This Mining Safety Induction Package is developed by Pacific Manpower and the Institute for Safety Education and Training (ISET) to equip all workers and contractors with a comprehensive understanding of the mining environment in Papua New Guinea. This package integrates the five core components of mining operations and identifies the main tasks, potential hazards, risk levels, control strategies, and Standard Work Procedures (SWP) or Standard Operating Procedures (SOP) required for a safe and productive working environment.
The goal of this package is to train workers for site readiness, safety awareness, and performance excellence before deployment to major PNG mining projects such as Porgera, Ok Tedi, and Lihir and other minors.
Section 1: Mine Infrastructure & Physical Components
This section covers the understanding of the mine’s physical setup including open-pit and underground structures, tailings storage facilities (TSFs), processing plants, support utilities like power and water systems, and waste management practices. It emphasizes geotechnical and tailings risk management using TARP protocols and compliance with the Global Industry Standard on Tailings Management (GISTM).
Section 2: Operational Systems & Logistics
This section includes the operational logistics of mining such as drilling and blasting, load and haul, grade control, and transport logistics. High-risk activities like flyrock, misfires, and fatigue-related driving hazards are mitigated through blast clearance protocols, collision avoidance systems, and fatigue monitoring tools.
Section 3: Workforce & Community Infrastructure
Focus is on human factors including camp living conditions, training and competency validation, and respectful community engagement. It outlines systems for health protection, law and order, and landowner relations that form the social license to operate.
Section 4: Regulatory & Compliance Structures
Covers licensing, permitting, safety policies, environmental monitoring, and compliance reporting. Risks of non-compliance are addressed through legal scanning, ISO14001 Environmental Management Systems, and audit controls.
Section 5: Support Services & Systems
Includes emergency response systems, asset maintenance, cybersecurity, and supply chain safety. It details how ERP plans, predictive maintenance, and ICT resilience are applied to ensure safe, continuous operations.
Each section is supported by detailed task-risk-control tables (see attached annex or extended workbook).
Mining Safety Induction Overview
| Component | Main Activities | Key Hazards | Control Strategies | Accountable Roles |
|---|---|---|---|---|
| Mine Infrastructure & Physical Components | Mine design, TSF management, crushing, water/power systems, waste facilities, camp services | Slope failures, cyanide exposure, electrocution, unstable dumps | TARPs, geotech monitoring, LOTO, guarding, EoR reviews | Geotechnical Engineer, TSF Manager, Safety Manager |
| Operational Systems & Logistics | Drilling, blasting, load/haul, ore control, transport, scheduling | Flyrock, fatigue, collisions, ore misclassification | Blast SOPs, fatigue mgmt, GPS tracking, QA/QC sampling | Drill & Blast Engineer, Mining Supt, Logistics Manager |
| Workforce & Community Infrastructure | Camp health, training, landowner relations, local workforce integration | Foodborne illness, security threats, conflict with locals | HACCP audits, VoC, grievance mechanism, FPIC protocols | Camp Manager, Training Lead, Community Affairs Officer |
| Regulatory & Compliance Structures | Licensing, CEPA permits, environmental monitoring, safety compliance, reporting | Non-compliance, pollution exceedances, data integrity issues | Compliance registry, audit systems, ISO EMS, legal review | Legal Manager, Env. Manager, Sustainability Officer |
| Support Services & Systems | ERT, asset maintenance, ICT systems, procurement, inventory | Delayed response, cyber-attacks, faulty equipment, unsafe materials | ERT plans, CMMS, SOC systems, supplier prequalification | ERT Supt, IT Manager, Maintenance Manager, Procurement Lead |
📦 Sample Training Package
We have Training Packages for each component of a Mine.
📘 TRAINING GUIDE
Ore Delivery and Comminution – Crushing
1. Course Overview
- Course Title: Safe Work Procedure – Ore Delivery and Crushing
- Target Audience: Crusher Operators, Maintenance Technicians, Supervisors
- Duration: 1 day (theory and practical assessment)
- Delivery Mode: Face-to-face + Workplace Assessment
- Training Location: MMJV Process Plant or approved training site
- Facilitator: Certified WHS Trainer or Mining Safety Assessor
2. Learning Outcomes
- Identify hazards and risks in ore crushing operations
- Perform pre-start inspections and operate crushing equipment safely
- Apply lockout/tagout procedures correctly during blockages
- Respond effectively to emergencies and report incidents
- Demonstrate compliance with MMJV’s Safety Management System (SMS)
3. Training Modules
| Module | Title | Description |
|---|---|---|
| 1 | Introduction to Crushing | Understand the crushing process, machinery, and roles. |
| 2 | Hazards & Risks | Learn key hazards: pinch points, noise, debris, energy sources. |
| 3 | PPE & Safety Controls | Proper PPE use, barriers, controls, and SOPs. |
| 4 | SWP in Action | Step-by-step operational and emergency procedures. |
| 5 | Blockage Clearing & LOTO | Detailed shutdown, isolation, and clearance process. |
| 6 | Practical Drill & Assessment | On-site or simulated tasks to assess competency. |
4. Assessment Requirements
- Knowledge Quiz (Multiple Choice + Short Answer)
- Workplace Practical Assessment
- Trainer Observation Checklist
- Written Report on Emergency Response
📗 STUDENT WORKBOOK
Ore Delivery and Comminution – Crushing
Section A: Understanding the Crushing Process
- Describe what comminution means: _____________
- List 3 key equipment used in crushing:
a) ___ b) ___ c) ___
Section B: Identifying Hazards
- Match the hazard with the correct risk rating:
| Hazard | Risk (L × C) | Rank |
|---|---|---|
| Flying debris | ___ x ___ = ___ | High/Medium/Low |
| Pinch points | ___ x ___ = ___ | High/Medium/Low |
| Slips/trips | ___ x ___ = ___ | High/Medium/Low |
What are two consequences of not applying LOTO?
- __________________________
- __________________________
Section C: Pre-Start Safety Check
Tick (✔️) the correct pre-start actions:
- ☐ PPE is in place and in good condition
- ☐ Two-way radio not tested
- ☐ Unauthorized personnel present in area
- ☐ Machine guards secured
Section D: Blockage Clearing Procedure (Critical)
Number the steps in the correct sequence (1–6):
- ☐ Apply Lockout/Tagout procedures
- ☐ Test for zero energy
- ☐ Communicate with the control room
- ☐ Use long-handled tools to dislodge blockage
- ☐ Stop crusher using emergency stop
- ☐ Restart after inspection and clearance
Section E: Scenario Practice
Scenario 1: You observe an overloading issue and increasing vibration from the crusher.
What steps should you take? _____________
Scenario 2: You’re asked to clear a blockage without stopping the crusher.
What should you do and why? _____________
Section F: Emergency Response
- What is the first step in case of injury? ____________
- Who should be contacted during an emergency? ____________
Student Declaration
I have read, understood, and completed the workbook. I understand the critical nature of crushing operations and agree to follow the Safe Work Procedure at all times.
Name: ____________ Date: ____________ Signature: ____________